AI Story Companion Ecosystem — 5-phase development framework. Key hardware in this revision: 4 physical buttons + mechanical privacy slide on the Cube, and projection mapping cameras on every projection module (1 on Dome, 1 on 1-Proj, 4 on 4-Sides). The 1-Proj camera has a dual role: wall mapping + real-time person/eye safety detection.
1. Project KPIs
KPI
Target
Phase
Module connector interface spec frozen
Connector standard locked
Phase 1 — Month 3
Cube prototype with all 4 buttons + privacy slide + USB-C — all BACK face
Functional device
Phase 1 — Month 5
AI Audio Cube E2E story pipeline
Voice → story → audio
Phase 1 — Month 6
Dome projection mapping (ceiling) working
Auto-calibrated ceiling projection
Phase 2 — Month 9
1-Proj wall mapping + person safety detection
Auto-dim on presence <200ms
Phase 2 — Month 9
4-Sides 4-camera mapping + edge blending
4-wall sync projection
Phase 2 — Month 11
Full system integration (all 5 SKUs)
All combinations stable
Phase 3 — Month 14
EN 62471 photobiological safety cert (projectors)
Passed
Phase 4 — Month 17
CE certification all 5 SKUs
Pre-cert passed
Phase 4 — Month 19
First commercial units shipped
5,000 Cubes + 2,000 modules each
Phase 4 — Month 21
Module attach rate
> 55% of Cube owners buy ≥1 module
Phase 5
2. Team Structure
Total Headcount: 16 — Cross-functional team covering hardware, firmware, computer vision, AI/ML, cloud backend, mobile, UX, QA, DevOps, and program management.
Phase 1: AI Audio Cube + Docking StationMonths 1–6
Build functional Cube prototype. Implement all 4 buttons, privacy slide, USB-C charging — all on the BACK face. Critical gate: freeze the module connector specification by Month 3 — all subsequent module designs depend on this.
Task
Owner
Duration
Priority
Dependencies
Define hardware BOM for Cube + Dock (incl. 4 buttons + privacy slide + USB-C — all BACK face)
Bring all 5 SKUs together in integrated DVT builds. Run 72-hour stress tests across all module stacking configurations. Validate OTA, hot-swap, and thermal management for the Full Universe stack.
Task
Owner
Duration
Priority
Dependencies
DVT builds — all 5 SKUs (50 units each)
HW Eng × 3 + PM
5 weeks
P1
Phase 2 complete
Full connector stack validation (all 5-SKU combinations)
HW Eng + QA
3 weeks
P1
DVT builds
72-hour stress test — all stack configurations
QA Eng
3 weeks
P1
Full stack assembled
Thermal validation — Full Universe stack (~36W)
HW Eng + QA
2 weeks
P1
DVT builds
Hot-swap module test (no crash across all combinations)
FW + QA
2 weeks
P1
Module Manager finalised
OTA validation — simultaneous update of all 5 SKUs
DevOps + FW
1 week
P1
DVT builds
4-hour battery test (Cube + Dome stacked)
HW + QA
1 week
P1
DVT builds
Full system E2E test (voice → story → projection, all module sets)
Phase 3 Gate: All 5 SKUs passing 72h stress test · Zero thermal failures in Full Universe stack · Hot-swap working across all module combinations · Pre-CE/FCC compliance confirmed.
Phase 4: Manufacturing, CE/FCC × 5 SKUs, Pilot RunMonths 16–21
Industrialise all 5 SKUs, pass CE/FCC certifications for each, and execute pilot manufacturing run: 5,000 Cubes + 2,000 of each module (Dock, Dome, 1-Proj, 4-Sides).
Task
Owner
Duration
Priority
Dependencies
Select contract manufacturer (China/Vietnam)
PM + HW
3 weeks
P1
Phase 3 complete
DFM review — all 5 SKUs with CM
HW Eng × 3 + CM
4 weeks
P1
CM selected
Production tooling & mould creation (5 SKU enclosures)
CM
8 weeks
P1
DFM sign-off
CE certification — EMC + safety, EU (AI Audio Cube)
HW Eng + Legal
8 weeks
P1
DVT build
CE certification — Docking Station
HW Eng + Legal
6 weeks
P1
DVT build
CE certification — Dome Projector
HW Eng + Legal
8 weeks
P1
DVT build
CE certification — 1 Projector Module
HW Eng + Legal
6 weeks
P1
DVT build
CE certification — 4 Sides Module
HW Eng + Legal
8 weeks
P1
DVT build
FCC certification — all SKUs (US, prep for Phase 5)
Phase 4 Gate: CE certified all 5 SKUs · 5K Cubes + 2K of each module manufactured and QA-passed · Bundle packaging production-ready · Subscription billing live.
7. Phase 5 — Platform Launch & Expansion
Phase 5: EU Launch → Content Expansion → US MarketMonths 22–30
EU public launch with 4 bundles, grow subscriber base to >40% attach, achieve module attach rate >55%, then expand to US market with FCC-certified SKUs.
Task
Owner
Duration
Priority
Dependencies
Public launch campaign — EU market (all 4 bundles)
PM + Marketing
4 weeks
P1
Phase 4 complete
Module upsell campaign (target >55% attach rate)
PM + Marketing
Ongoing
P1
Launch
Educational course content production (10 courses)
Content + ML
8 weeks
P1
Launch
Licensed character IP partnership (1 partner)
PM + Legal
12 weeks
P2
Post-launch
Story pack DLC marketplace
Backend + Mobile
5 weeks
P2
Launch stable
US market FCC + CPSC certification (all 5 SKUs)
Legal + HW
8 weeks
P2
EU launch stable
AI illustration engine upgrade (on-device option)
ML Eng
6 weeks
P3
Cloud stable
Advanced sleep analytics dashboard
Backend + Mobile
4 weeks
P2
Post-launch
Third-party developer SDK (v1)
Backend
8 weeks
P3
Platform stable
US launch (FCC certified, all 5 SKUs)
PM + Sales
4 weeks
P2
FCC certs + US distrib.
8. Risk Register
Risk
Prob
Impact
Mitigation
Projection mapping fails in unusual rooms (dark walls, complex geometry)
Med
Med
Fallback mode: uncorrected projection; room guidance in app setup
Person detection latency >200ms (eye safety)
Med
High
Profile TFLite model; hardware accelerate on NPU; fail-safe = dim always
Fisheye lens doesn't cover full ceiling at 2.5m
Med
High
Test multiple lens FOVs at Phase 2 start; select ≥180° if needed
Use OV5647 (~€3–5 each); shared driver stack; volume pricing
Connector spec change after freeze
Low
Critical
Change control board; no changes without full team review
EN 62471 photobiological safety failure
Med
High
Pre-assess at prototype stage; select projectors with IEC Class 0/1 rating
CE/FCC × 5 SKUs — cost and timeline
High
High
Pre-compliance testing Phase 3; prioritise Cube + Dome first
9. Project Timeline — Gantt Chart
30-month development plan across all 5 phases. Month numbers on the x-axis. Each bar represents a task's start → end month. Dependencies flow left-to-right within phases.
Critical path: Connector spec freeze (M3) → Module HW design (M7) → DVT builds (M12) → CE certification (M17) → Pilot manufacturing (M19) → EU Launch (M22). Any delay to the connector spec propagates to all downstream milestones.